Your DC Is Running at
60% of Its Potential.
Most warehouses are operating well below capacity — not because of a lack of effort, but a lack of visibility. Our warehouse optimisation platform gives your team real-time data, AI-driven labour planning and workflow automation to close the gap.
Data you don’t have today. Live from day one.
- Real-time picks per hour by operator and team
- Labour vs. plan — live variance with exception flags
- Dock activity, dwell times and inbound throughput
- Wave completion rates and order line backlogs
- AI-generated roster and staffing recommendations
- Cross-site benchmarking for multi-DC networks
Assessment to Results in Four Phases
We start with your data, not a pre-packaged template. Every engagement is scoped to your specific DC environment, WMS platform and operational objectives.
We walk your DC and analyse your WMS data to quantify the gap between current and optimal performance — picking, packing, replenishment and inbound.
A custom platform configuration built around your specific processes, WMS integration points and KPI targets. No generic templates.
WMS integration, dashboard deployment and team training in a phased rollout that keeps operations running throughout.
Monthly performance reviews, benchmark comparisons and ongoing optimisation recommendations to sustain and build on gains.
Manage Your Warehouse By Data, Not Instinct
When supervisors are managing by walking the floor, problems are already in progress. Our platform puts the right data in front of the right person at the moment they can still act on it.
We work with your existing WMS — whether that’s Meson, Microlistics, Manhattan, SAP or any other platform — integrating at the data layer to surface what your WMS simply doesn’t show you.
Live visibility of throughput, pick rates, dock activity and labour utilisation. Available on floor screens, tablets and mobile devices.
Workflow automation, optimised pick paths and AI-driven wave planning increase units per hour without adding headcount.
Guided workflows, barcode validation and automated exception flags drive pick accuracy above 99.9%.
Individual performance visibility and gamification features drive engagement and friendly competition on the floor.
Tell us about your challenge and we’ll be in touch within 1 business day.
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We’ll be in touch within 1 business day.
Everything You Need to Run a High-Performance DC
Six core modules that work together as an integrated optimisation platform — or deployed individually based on your priorities.
AI-powered forecasting tells you exactly how many people you need, in which function, on which shift — days in advance.
Individual and team productivity measured against engineered standards. Identify your best operators and coach those who need support.
Automate wave release, replenishment triggers, dock scheduling and exception routing without manual supervisor intervention.
AI-constrained roster optimisation that balances cost, skills, availability and Fair Work compliance requirements automatically.
Data-driven product slotting recommendations to minimise travel time, maximise pick density and reduce replenishment frequency.
Consolidate performance data across multiple DCs into a single management view with drill-down to individual sites, zones and operators.
Operations We’ve Transformed Across Australia
- Engineered standards benchmarking for accurate KPI targets
- Real-time vs. planned throughput visibility every shift
- Automated exception escalation before issues compound
- 5–40% labour cost savings reported by Ensemble clients
- Fair Work compliance built into every roster recommendation
- Reduced reliance on casual labour and overtime spend
- Sub-2-hour SLA management for direct-to-consumer operations
- B2C pick, pack and despatch automation for high-velocity SKUs
- Real-time order status dashboards for customer-service teams
Across 11 distribution centres and 12,000 employees, Ensemble’s workforce automation platform delivered 5–10% productivity improvements in every DC type — automated, semi-automated and manual. The visibility it gave our operations team changed how we manage our network.
Unlock Your DC’s Hidden Capacity.
Book a free DC assessment and we’ll quantify exactly how much throughput and cost improvement is available in your operation — with no obligation to proceed.
Solutions That Complement Warehouse Optimisation
Connect your WMS to your ERP, eCommerce and carrier systems to give your optimisation platform the data it needs.
Built for the speed and accuracy demands of direct-to-consumer fulfilment from your distribution centre.
Take your warehouse data further with predictive analytics, demand forecasting and custom AI models.